Your Professional Automatic Mounting Press Supplier

 

Shanghai Shangcai Testermachine Co., Ltd. (SCTMC) is a manufacturer specializing in the full process production of metallographic sampling equipment and hardness testers, integrating independent research and development, processing and assembly, sales, and service. Our company specializes in producing cutting machines, mounting press, grinding and polishing machines, and Brinell, Rockwell, Vickers hardness testers, along with the supply of metallographic consumables and spare parts. Our products are widely used in metallurgy, automotive, aerospace, research, and testing industries worldwide.


Experienced R&D Team
Our engineers have over 10 years of experience and hold multiple core technology patents, supporting customized and automated solutions.

 

Complete Equipment
We have a complete machining workshop equipped with over 50 numerical control machine tools and other processing equipment, as well as cutting-edge equipment such as Mazak machine tools and Zeiss coordinate system which have been put into production and inspection.

 

Customization Available
An experienced R&D team supports sample testing, application solutions, customized fixtures, and non-standard equipment based on real testing needs.

 

Reliable Service
We provide 24-hour response, online guidance, one-year warranty, and up to 10 years of self-produced spare parts for stable long-term operation.

 

 
  • Automatic Hot Mounting Press
    YZXQ-1A
    Mounting is a very important process of metallographic sample preparation, especially for some difficult holding tiny samples, irregularly shaped samples, and what needs for...
    view more
  • Motorized Mounting Press
    ZXQ-1
    Mounting is a very important process of metallographic sample preparation, especially for some difficult holding tiny samples, irregularly shaped samples, and what needs for...
    view more
  • Hydraulic Mounting Press
    YZXQ-3
    Mounting is a very important process of metallographic sample preparation, especially for some difficult holding tiny samples, irregularly shaped samples, and what needs for...
    view more
  • Vacuum Mounting Press
    ZKXQ-1
    Mounting is a very important process of metallographic sample preparation, especially for some difficult holding tiny samples, irregularly shaped samples, and what needs for...
    view more
  • UV Mounting Press
    GGH-1
    Mounting is a very important process of metallographic sample preparation, especially for some difficult holding tiny samples, irregularly shaped samples, and what needs for...
    view more
  • Automatic Hydraulic Mounting Press
    DZXQ-1
    Mounting is a very important process of metallographic sample preparation, especially for some difficult holding tiny samples, irregularly shaped samples, and what needs for...
    view more
 

Technical Parameters

 

Mould Diameter

Ф25mm,Ф30mm,Ф40mm (Choose one)

Cavity Height

140mm, effective 85mm, can make two samples at same time

Heating Power

Ф25mm/Ф30mm 1.5kW; Ф40mm 2kW

Pressure

50~200bar (The default is 150bar, equivalent to 15Mpa, 150kgf/cm2)

Heating Temperature

0~250℃

Hold Time

0~99min

Total Time

8-9min for two samples Ф30mm

Cooling Method

External water source cooling

Power Supply

220V, 50Hz,10A

Dimensions

530×510×480mm

Net Weight

60Kg

 

 
Advantages of Automatic Mounting Press
 
01/

Precision and Accuracy
One of the most significant advantages of automatic mounting presses is their ability to deliver unparalleled precision and accuracy. These machines are equipped with advanced control systems and high-precision components that ensure consistent and repeatable results.

02/

Increased Productivity
Automatic mounting presses are designed to operate at high speeds, significantly increasing productivity compared to manual or semi-automatic machines. These machines can perform multiple operations in a single cycle, reducing the time required to produce each part.

03/

Cost Savings
While the initial investment in an automatic mounting presse may be higher than that of a manual or semi-automatic machine, the long-term cost savings are significant. Automatic mounting presses require less labor, as they can operate with minimal human intervention.

04/

Flexibility and Versatility
Automatic mounting presses are highly flexible and versatile, capable of performing a wide range of operations on different types of materials. These machines can be easily programmed to produce different parts and designs, making them ideal for small batch production and prototyping.

05/

Improved Safety
Safety is a top priority in any manufacturing environment, and automatic mounting presses are designed with a number of safety features to protect operators and prevent accidents. These machines are equipped with safety guards, light curtains, and emergency stop buttons to ensure that operators are protected from moving parts and other hazards.

06/

Quality Control
Automatic mounting presses are equipped with advanced sensors and monitoring systems that allow for real-time quality control. These systems can detect and measure various parameters, such as punch force, stroke length, and part dimensions, to ensure that each part meets the required specifications.

 

Hydraulic Mounting Press

 

Applications of Automatic Mounting Press

Material Research: For preparing composite materials with consistent quality.


Pharmaceuticals: Ensuring uniform tablet density and composition.


Ceramics: Achieving precise shapes and densities in ceramic samples.


Electronics: Fabricating components with exact thermal and pressure conditions.

 

Operating Procedures for Automatic Mounting Presses

Preparation of Components and Substrate
The process begins with loading the components and substrates into the machine. Modern systems often include automated feeders and trays to facilitate quick loading and unloading.

 

Alignment and Positioning
Sensors and vision systems ensure that each component is accurately aligned on the substrate. Precise positioning is crucial for subsequent processes like soldering or bonding.

Application of Mounting Force

The machine applies controlled pressure to attach components securely. This step may involve heat or adhesives, depending on the application.

Inspection and Quality Control

Integrated cameras and sensors verify the placement accuracy and detect defects. Any misaligned or faulty components are flagged for correction.

Final Securing and Ejection

Once the components are mounted and inspected, the machine secures them permanently and ejects the finished product for further processing or packaging.

 

Maintenance and Upkeep of Automatic Mounting Presses

 

Keep a Clean Working Area

Maintaining a clean press environment is vital. Regularly remove debris, dust, and excess material from the press area. Pay particular attention to the moving parts, as dirt buildup can cause friction and wear down components over time.

Proper Lubrication

Proper lubrication is essential to prevent friction-related issues. Follow the manufacturer’s guidelines to ensure you’re using the right type of lubricant and applying it to the correct parts.

Inspect and Replace Wear Parts

Factory presses perform intense jobs with lots of force, and some wear and tear is inevitable. Catching signs of wear and tear early can prevent larger issues. Regularly inspect components such as valves, bearings, and seals.

Tighten Loose Fasteners

Vibrations from press operations can cause nuts and bolts to loosen over time. Regularly check and tighten all fasteners to prevent parts from shifting and causing misalignment or damage.

Monitor Press Performance

Pay attention to the press’s performance and be aware of unusual sounds, vibrations, or variations in product quality. Some press features, like force and distance monitoring capabilities, will show when the press is working outside normal parameters.

Inspect Air Supply

Regularly check the air supply system for leaks, pressure fluctuations, and moisture buildup. Clean or replace air filters as needed to maintain consistent air quality and pressure.

Check Air Hoses and Fittings

Air hoses and fittings are another important place to check to make sure you aren’t losing air pressure. Inspect air hoses and fittings for cracks, wear, or damage. Replace any compromised components to prevent air leakage, which can lead to reduced press performance.

Calibrate Pressure Settings

Maintain the correct pressure settings as recommended by the manufacturer. Incorrect pressure levels can result in uneven or insufficient force during operations. It can also cause the machine to overwork, which will decrease its overall longevity.

Monitor Control Systems

Pneumatic presses often have electronic control systems. Regularly inspect and test these controls to ensure they are functioning properly. Calibrate sensors and switches to guarantee accurate readings.

 

Packing List

 

Name

Specification

Qty

Machine Body

 

1 set

Water Inlet Pipe

 

1 pc

Water Outlet Pipe

Ф10mm

1 pc

Water Inlet Filter Screen

 

1 pc

Hoop

 

1 pc

Bakelite Powder

500g

1 bottle

Measuring Cup

 

1 pc

Funnel

 

1 pc

Usage Instruction Manual

 

1 copy

 

Ordering Process

 

 

Contact Customer Service

Provide Custom Details

Free Design

Confirm Design Drawings

Payment Start Order

Arrange Start Production

Completed by Appointment Time

Arrangements for

Confim Receipt

 

Packaging and Shipping

 

Packaging

Standard export wooden crate packaging

Shipping

We can arrange the shipment for our clients accordingly by sea and air. Trading terms FOB, CIF, EXW etc.

 

Our Factory

 

SCTMC is located in the Lingang New Area of Shanghai Free Trade Zone, with a 13000M2 production base and a brand new standard industrial plant. 

productcate-1-1
productcate-1-1

 

Our Certificates

 

 

productcate-1000-1377
productcate-1000-1377
productcate-1-1
productcate-1-1
productcate-1-1
productcate-1-1
 

 

FAQ

Q: What is an automatic mounting press?

A: An automatic mounting press is equipment used to embed samples in resin with fully controlled temperature, pressure, and time. Once parameters are set, the automatic mounting press completes the mounting cycle automatically. It improves efficiency, repeatability, and safety in metallographic sample preparation.

Q: What materials can be mounted with an automatic mounting press?

A: An automatic mounting press can mount metals, alloys, ceramics, composites, and electronic materials. It works with thermosetting resins such as phenolic, epoxy, and acrylic powders.

Q: How does an automatic mounting press work?

A: In an automatic mounting press, the sample and resin are placed into the mold. The system then applies preset heat and pressure, holds for a set time, and cools automatically before releasing the mounted sample.

Q: Is an automatic mounting press easy to operate?

A: Yes, an automatic mounting press is easy to operate. Users only need to set parameters and start the cycle. Touchscreen or digital controls make operation simple, even for less experienced users.

Q: Is an automatic mounting press safe to use?

A: An automatic mounting press is designed with safety features such as temperature protection, pressure control, and emergency stop functions. These features reduce risks during operation.

Q: How long does mounting take with an automatic mounting press?

A: A typical cycle on an automatic mounting press takes about 10 to 15 minutes, depending on resin type and sample size. Automatic cooling can further reduce waiting time between cycles.

As one of the most professional automatic mounting press manufacturers and suppliers in China, we're featured by quality products and good price. Please rest assured to buy customized automatic mounting press made in China here from our factory. For quotation, contact us now.

Send Inquiry
Contact usif have any question

You can either contact us via phone, email or online form below. Our specialist will contact you back shortly.

Contact now!