Automatic Metallographic Cutting Machine

Automatic Metallographic Cutting Machine

Details
QGZ-65/90
This machine is a manual / automatic precision cutting machine. The whole machine adopts electromechanical separation structure, which is effective in protecting electrical safety and convenient in maintenance. The height of the spindle can be adjusted, Y axis and X axis can be both automatically and accurately controlled to achieve the continuous thin slice cutting of the sample. With automatic intelligent feeding, the speed can be automatically adjusted according to the hardness of the material to avoid blockage. This machine is suitable for the sample cutting of various shapes, sizes and materials, the surface of the sample after cutting is bright and flat without burns, thus it is the ideal equipment for sample cutting.
Category
Automatic Cutting Machine
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Description
Technical Parameters

QGZ-90 New-Introduction

 

This machine is a manual / automatic precision cutting machine. The whole machine adopts electromechanical separation structure, which is effective in protecting electrical safety and convenient in maintenance. The height of the spindle can be adjusted, Y axis and X axis can be both automatically and accurately controlled to achieve the continuous thin slice cutting of the sample. With automatic intelligent feeding, the speed can be automatically adjusted according to the hardness of the material to avoid blockage. This machine is suitable for the sample cutting of various shapes, sizes and materials, the surface of the sample after cutting is bright and flat without burns, thus it is the ideal equipment for sample cutting.

 

Features

 

  1. The machine body is made of thick sheet metal, which is firm and stable.
  2. 10 inch high-definition color touch screen, visual display and easy to operate.
  3. Manual / automatic operation, feeding method is flexible.
  4. Y axis automatic intelligent feeding, the speed can be automatically adjusted according to the hardness of the material to avoid blockage.
  5. X axis automatic table can achieve the continuous thin slice cutting of the sample.
  6. Z axis can be manually adjusted, which is suitable for various sizes cut-off wheels, and can compensate for the loss and thus effectively improving the utilization rate of cut-off wheels.
  7. With explosion-proof transparent observation window and protection of cover opening, it is safe and reliable. With powerful exhaust fan, it makes observation more clear.
  8. Adjustable LED lamp to achieve effective lighting for the whole cutting chamber.
  9. With double-sided quick clamp and T slot cutting table, it is easy to operate and easy to replace.

10. Three adjustable cooling water lines can prevent sample burns and there is the independent clean water gun for easy cleaning.

11. The mobile magnetic circulating cooling water tank has effective filtration and can prevent sample burns.

 

Application Range

 

It is suitable for various ferrous metals, non-ferrous metals, heat treatment parts, forgings, semiconductors, crystals, ceramics and rocks etc.

 

Detail Pictures

product-800-600
product-800-600

 

Technical Parameters

 

Model

QGZ-90

Cutting Method

Manual/Automatic, Table feeding along Y axis

Cutting Mode

Continuous cutting, Pulse cutting

Feeding Speed

Manual / Automatic 1~240mm/min

Cut-off Wheel

Φ300×2×Φ32mm

Cutting Capacity

Max. Cutting diameter Φ90mm

Max. Cutting section 100×90mm

Y Axis Travel

260mm

X Axis Travel

40mm

Z Axis Travel

50mm

Spindle Speed

500~3000r/min

Electromotor Power

4kW

Cutting Table (X*Y)

435×300mm, T-slot 12mm

Clamping Tool

Quick clamp, Max. opening 100mm, Jaw height 50mm

Display and Control

10 inch Touch screen

Power Supply

380V, 50Hz, 12A, Three-phase five-wire

Dimensions

910×935×1350mm

Net Weight

430kg

Water Tank Capacity

80L

Pump Flow

50L/min

Water Tank Dimensions

610×550×680mm

Water Tank Weight

85kg

 

Packing List

 

Name

Specification

Qty

Machine Body

 

1 set

Water Tank

 

1 set

Cut-off Wheel

Φ300×2×Φ32mm,

Resin cut-off wheel

2 pcs

Cutting Fluid

3kg

1 bottle

Spanner

14×17mm,24×27mm

each 1 pc

Water Inlet Pipe

1/2 Metal pipe

1 pc

Water Outlet Pipe

Φ50mm

1 pc

Fan Pipe

 

1 pc

Usage Instruction Manual

 

1 copy

 

 

QGZ-65-Introduction

 

This machine is a manual / automatic precision cutting machine. The whole machine adopts electromechanical separation structure, which is effective in protecting electrical safety and convenient in maintenance. The height of the spindle can be adjusted, Y axis can be automatically and accurately controlled, and the cutting table can automatically return after cutting. With automatic intelligent feeding, the speed can be automatically adjusted according to the hardness of the material to avoid blockage. This machine is suitable for the sample cutting of various shapes, sizes and materials, the surface of the sample after cutting is bright and flat without burns, thus it is the ideal equipment for sample cutting.

product-800-530
product-799-530

 

Features

 

  1. The machine body is made of thick sheet metal, which is firm and stable.
  2. 7 inch high-definition color touch screen, visual display and easy to operate.
  3. Manual / automatic operation, feeding method is flexible.
  4. Y axis automatic intelligent feeding, the speed can be automatically adjusted according to the hardness of the material to avoid blockage.
  5. Z axis can be manually adjusted, which is suitable for various sizes cut-off wheels, and can compensate for the loss and thus effectively improving the utilization rate of cut-off wheels.
  6. With explosion-proof transparent observation window and protection of cover opening, it is safe and reliable.
  7. Adjustable LED lamp to achieve effective lighting for the whole cutting chamber.
  8. With double-sided quick clamp and T slot cutting table, it is easy to operate and easy to replace.
  9. Three adjustable cooling water lines can prevent sample burns and there is the independent clean water gun for easy cleaning.

10. The mobile circulating cooling water tank has effective filtration and can prevent sample burns.

 

Application Range

 

It is suitable for various ferrous metals, non-ferrous metals, heat treatment parts, forgings, semiconductors, crystals, ceramics and rocks etc.

 

Technical Parameters

 

Model

QGZ-65

Cutting Method

Manual/Automatic, Table feeding along Y axis

Cutting Mode

Continuous cutting, Pulse cutting

Feeding Speed

Manual / Automatic 1~240mm/min

Cut-off Wheel

Φ300×2×Φ32mm

Cutting Capacity

Max. Cutting diameter Φ65mm

Max. Cutting section 80×65mm

Y Axis Travel

235mm

Z Axis Travel

35mm

Spindle Speed

500~3000r/min

Electromotor Power

2kW

Cutting Table (X*Y)

350×220mm,T-slot 12mm

Clamping Tool

Quick clamp, Max. opening 80mm, Jaw height 60mm

Display and Control

7 inch Touch screen

Power Supply

380V, 50Hz, 10A, Three-phase five-wire

Dimensions

800×760×1370mm

Net Weight

280kg

Water Tank Capacity

60L

Pump Flow

25L/min

Water Tank Dimensions

565×360×600mm

Water Tank Weight

27kg

 

Packing List

 

Name

Specification

Qty

Machine Body

 

1 set

Water Tank

 

1 set

Cut-off Wheel

Φ300×2×Φ32mm,

Resin cut-off wheel

2 pcs

Cutting Fluid

3kg

1 bottle

Spanner

36mm,14×17mm,24×27mm

each 1 pc

Water Inlet Pipe

Φ20mm

1 pc

Water Outlet Pipe

Φ50mm

1 pc

Usage Instruction Manual

 

1 copy

 

FAQ

Q: How should fixtures be selected and maintained?

A: The selection of fixtures depends on the shape, material, and testing type of the sample. We offer a variety of conventional fixtures, and can also customize matching fixtures according to the shape of the sample. During maintenance, it is necessary to keep the fixtures clean, avoid collisions, and regularly apply rust proof oil.

Q: What should be done if abnormal noise or vibration occurs during equipment operation?

A: Please press the emergency stop button immediately to stop the test. Firstly, check if the equipment is placed horizontally and if the sample is placed correctly. If the problem persists, please contact our after-sales service department promptly.

Q: How to perform daily maintenance and upkeep on equipment?

A: Routine maintenance includes: keeping the equipment clean; regularly inspecting transmission components and adding appropriate lubricant; avoiding overloading the equipment; and periodically powering it on during long-term inactivity. Please refer to the accompanying "User and Maintenance Manual" for specific maintenance cycles and methods.

 

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