Introduction
Mounting is a very important process of metallographic sample preparation, especially for some difficult holding tiny samples, irregularly shaped samples, and what needs for protecting edge or automatic grinding and polishing, mounting is an essential procedure before sample preparation. DZXQ-1 is an advanced hydraulic water-cooling automatic sample mounting press. The mounting process is controlled by the program, which realizes the one-key operation of heating, loading, holding, cooling and unloading process. The sample mounting is automatically completed with sound and light alarm function, without the need of the operator on duty.
The machine is equipped with 6 long moulds, which can make 12 samples with the intermediate block at the same time. Corresponding to the number of samples from the automatic grinding and polishing machine on the market, one mounting can meet the requirements of two automatic grinding and polishing machines for rapid preparation of metallographic samples. The machine adopts a high-power hydraulic power unit, heating and cooling device integrated design, simple and efficient structure, complete isolation and safety protection functions. With automatic sliding cover opening and closing system, all the samples can be ejected at one time, eliminating the tedious steps of operating multiple mounting presses to open the cover one by one. The operator only needs to place the sample and add the powder, the rest operation is automatically completed, greatly reducing labor force, especially suitable for manufacturing enterprises to prepare large quantities of mounting samples.


Technical Parameters
|
Model |
DZXQ-1 |
|
Mould Diameter |
Ф25mm,Ф30mm,Ф40mm (Choose one) |
|
Cavity Height |
130mm, effective 80mm |
|
Heating Power |
9kW |
|
Pressure |
150bar (equivalent to 15Mpa, 150kgf/cm2) |
|
Heating Temperature |
50~180℃ |
|
Heating Time |
0~20min |
|
Hold Time |
30s~60min |
|
Cooling Time |
0~10min |
|
Total Time |
Ф30mm about 15min |
|
Cooling Method |
External water source cooling |
|
Power Supply |
380V, 50Hz,20A |
|
Dimensions |
705×810×1520mm |
|
Net Weight |
400kg |
Packing List
|
Name |
Specification |
Qty |
|
Machine Body |
1 set |
|
|
Middle Mould Block |
6 pcs |
|
|
Upper Mould Block |
6 pcs |
|
|
Water Inlet Pipe |
1 pc |
|
|
Water Outlet Pipe |
Ф10mm |
1 pc |
|
Water Inlet Filter Screen |
1 pc |
|
|
Hoop |
1 pc |
|
|
Bakelite Powder |
500g |
1 bottle |
|
Funnel |
1 pc |
|
|
Measuring Cup |
1 pc |
|
|
Brush |
1 pc |
|
|
Usage Instruction Manual |
1 copy |
FAQ
Q: Should I choose manual hardness tester or fully automatic hardness tester?
A: It mainly depends on your testing requirements. Manual hardness testers are inexpensive and have a sturdy and durable mechanical structure, but they rely on the skills and experience of operators, resulting in lower testing efficiency. The fully automatic hardness tester can achieve one click measurement, with high efficiency and good consistency of results, suitable for large-scale testing.
Q: How should the force range be determined when selecting a hardness tester?
A: The choice of force range for a hardness tester directly depends on the hardness testing scale you need to use. Each standard hardness scale strictly specifies its corresponding test force and indenter type. You need to determine the required ruler based on the tested material and application standards, and the standard force value corresponding to the ruler is the range you should choose.
Q: Can we provide non-standard customized equipment?
A: Of course. As a professional test machine manufacturer, we possess strong R&D and design capabilities. If you have special test fixtures, test environments (such as high and low temperatures), control logic, or data analysis requirements, we can provide you with professional customized solutions.
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