Your Professional Manual Mounting Press Supplier

 

Shanghai Shangcai Testermachine Co., Ltd. (SCTMC) is a manufacturer specializing in the full process production of metallographic sampling equipment and hardness testers, integrating independent research and development, processing and assembly, sales, and service. Our company specializes in producing cutting machines, mounting press, grinding and polishing machines, and Brinell, Rockwell, Vickers hardness testers, along with the supply of metallographic consumables and spare parts. Our products are widely used in metallurgy, automotive, aerospace, research, and testing industries worldwide.


Experienced R&D Team
Our engineers have over 10 years of experience and hold multiple core technology patents, supporting customized and automated solutions.

 

Complete Equipment
We have a complete machining workshop equipped with over 50 numerical control machine tools and other processing equipment, as well as cutting-edge equipment such as Mazak machine tools and Zeiss coordinate system which have been put into production and inspection.

 

Customization Available
An experienced R&D team supports sample testing, application solutions, customized fixtures, and non-standard equipment based on real testing needs.

 

Reliable Service
We provide 24-hour response, online guidance, one-year warranty, and up to 10 years of self-produced spare parts for stable long-term operation.

 

 
  • Manual Hot Mounting Press
    XQ-1
    Mounting is a very important process of metallographic sample preparation, especially for some difficult holding tiny samples, irregularly shaped samples, and what needs for...
    view more
  • Manual Metallographic Mounting Press
    XQ-2
    Mounting is a very important process of metallographic sample preparation, especially for some difficult holding tiny samples, irregularly shaped samples, and what needs for...
    view more
 

Technical Parameters

 

Mould Diameter

Ф25mm,Ф30mm,Ф40mm (Choose one)

Cavity Height

115mm, effective 60mm

Heating Power

800W

Heating Temperature

0~200℃

Cooling Method

External water source cooling

Power Supply

220V, 50Hz,6A

Dimensions

420×380×430mm

Net Weight

40kg

 

Manual Metallographic Mounting Press

 

Advantages of Manual Mounting Press

Simple and Effective Design
Their simple design hasn’t changed much over the years but that’s what makes them great.

 

Low Maintenance Costs
They have a simplistic design, so a manual press doesn’t have many moving parts. Therefore, fewer things can go wrong. However, should you need to, parts for manual presses are generally inexpensive, easy to come by, and straightforward to fix.

 

Excellent Control
At manual mounting press our machines have the ability for multi-action operation. As a result, you will have better control for reduced risk of damage to the machine or tools.

 

Smooth and Accurate Pressing
A manual mounting press delivers a smooth, even pressure throughout the ram stroke. This allows accurate tonnages to be achieved at any point of the ram travel.

 

Extremely Versatile
Manual presses are extremely versatile, which is why so many industries use them.

 

Applications of Manual Mounting Press
 

Electronics Manufacturing

Used for soldering components onto circuit boards, ensuring a secure and reliable electrical connection.

Composite Material Fabrication

Ideal for pressing layers of composite materials together, such as carbon fiber or fiberglass, to create strong and durable structures.

Ceramic and Glass Bonding

Employed in bonding ceramic or glass components, often used in the production of advanced ceramics and specialty glass products.

Polymer Processing

Used in the manufacturing of polymer-based products, where precise temperature and pressure control are crucial for achieving desired material properties.

Research and Development

Widely used in laboratories for prototyping and developing new materials or products, thanks to their flexibility and precision control.

Automotive Industry

Applied in the production of automotive parts, where strong and durable bonds are required for safety-critical components.

 

Manual Mounting Press VS Automated Mounting Press

 

Feature

Manual Mounting Press

Automated Mounting Press

Control

Adjustable knobs

Digital touchscreen

Throughput

Low to medium

High

Consistency

User-dependent

Highly repeatable

Best For

Small labs, occasional use

Industrial labs, high demand

 

 

Safety Precautions for Operating Manual Mounting Presses

Read the manual: Before using the press, read and understand the manufacturer’s instructions and safety guidelines.
 

Training: Ensure that you are properly trained in the safe operation of the press, including emergency procedures.
 

Inspections: Regularly inspect the press for signs of damage or malfunction. Report any issues to a supervisor or qualified technician right away.
 

Maintain a clean workspace: Keep the work area around the press clean and clutter-free to avoid tripping hazards or contamination.
 

Beware of hot surfaces: While in operation, the press and mold can become extremely hot. When handling these components, exercise caution and allow them to cool before touching.
 

Proper ventilation: Ensure that the work area has adequate ventilation to remove dust, fumes, and heat generated during the mounting process.

Manual Hot Mounting Press

 

Packing List

 

 

Name

Specification

Qty

Machine Body

 

1 set

Handle

 

1 pc

Heater

 

1 pc

Bakelite Powder

30g

1 bottle

Measuring Cap

 

1 pc

Water Inlet Pipe

 

1 pc

Water Outlet Pipe

Ф10mm

1 pc

Water Inlet Filter Screen

 

1 pc

Hoop

 

1 pc

Usage Instruction Manual

 

1 copy

 

Ordering Process

 

 

Contact Customer Service

Provide Custom Details

Free Design

Confirm Design Drawings

Payment Start Order

Arrange Start Production

Completed by Appointment Time

Arrangements for

Confim Receipt

 

Packaging and Shipping

 

Packaging

Standard export wooden crate packaging

Shipping

We can arrange the shipment for our clients accordingly by sea and air. Trading terms FOB, CIF, EXW etc.

 

Our Factory

 

SCTMC is located in the Lingang New Area of Shanghai Free Trade Zone, with a 13000M2 production base and a brand new standard industrial plant. 

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Our Certificates

 

 

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FAQ

Q: What is a manual mounting press?

A: A manual mounting press is a device used to embed samples in mounting material for metallographic preparation. The pressure is applied by hand rather than automatic control. A manual mounting press is commonly used in laboratories for small sample volumes where simple operation and cost control are important.

Q: Is a manual mounting press easy to operate?

A: Yes, a manual mounting press is easy to operate. Basic training is enough to use it safely. Operators control pressure and heating step by step, which helps beginners understand the mounting process clearly.

Q: Does a manual mounting press use electricity?

A: Most manual mounting press models use electricity for heating, while pressure is applied manually. Some basic models may use external heating sources. Always check the power requirements before installation.

Q: How does a manual mounting press work?

A: In a manual mounting press, the sample and mounting powder are placed into a mold. Heat and pressure are applied manually to cure the resin. After cooling, a solid mounted sample is formed.

Q: How long does mounting take with a manual mounting press?

A: Mounting time with a manual mounting press usually ranges from several minutes to about 15 minutes, depending on resin type and temperature. Cooling time is also needed before removing the sample.

Q: What maintenance does a manual mounting press require?

A: A manual mounting press requires basic maintenance such as cleaning molds, checking heating elements, and lubricating moving parts. Regular maintenance ensures stable performance and long service life.

As one of the most professional manual mounting press manufacturers and suppliers in China, we're featured by quality products and good price. Please rest assured to buy customized manual mounting press made in China here from our factory. For quotation, contact us now.

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